IN-LINE AND STAND-ALONE EQUIPMENT FOR MACHINE VISUAL INSPECTION OF CERAMIC TILES.

SACMI and Italvision design and develop inspection systems across the entire ceramic line.
 

Move over the image to see the available vision systems

  • PRE-DRYER

    • Optima +
    • MDX

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  • EXIT DRYER

    • Optima +


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  • GLAZING

    • OneVision
    • Optima DHD

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  • KILN EXIT

    • Flawmaster +
    • BreakVision
    • PlanVision
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  • SORTING LINE

    • Flawmaster +
    • Advancheck +

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  • SQUARING

    • DiaVision
    • CheckVision

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  • LAPPING

    • ShineVision
    • BreakVision

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PRE-DRYER
exit dryer
Smaltatura
kiln
Sorting
Squaring
Lapping
Glazing ExitDryer kiln Lapping PreDryer Sorting Squaring
vision for ceramics map

Optima DHD

VISION SYSTEM FOR PRINT QUALITY CONTROL AND SYNCHRONISATION OF TWO OR MORE IN-LINE DIGITAL PRINTERS.

Solution with dual function:

  • Installed after the DHD printer for print quality control with automatic feedback to the printer and feedback to the operator.
  • Installed between two printers for the system to detect the position of the first print and transmit it to the next printer in order to synchronise the second print on the first.

OneVision

VISION SYSTEM FOR CHECKING UNFIRED TILES AT THE BOTTOM OF THE GLAZING LINE OR AT KILN ENTRY

User-friendly, self-learning solution to be installed at the end of the glazing line (after engobe) to check for structural defects such as lumps, cracks, corners, burrs, etc. and macro colour defects (wet).
It performs a preventive check by reducing defective parts sent to the kiln for firing. This implies a reduction in costs and a first choice increase.

Flawmaster +

VISION SYSTEM FOR QUALITY CONTROL OF CERAMIC SURFACES AND FINISHED PRODUCT INSPECTION

Implemented on any ceramic line, it replaces human inspection, and thanks to advanced Artificial Intelligence algorithms, allows for the consistent and repeatable identification of countless defects on floor and coverings, such as: surface, mechanical, and decorative defects, shade and colour variations, as well as calibre and flatness.

BreakVision

VISION SYSTEM FOR CONTROL AT KILN EXIT

User-friendly solution for the measurement and detection of tiles with surface structural defects.
This system allows achieving a preventive and immediate extraction of broken or structurally defective parts, thus reducing problems along the line.

PlanVision

FLATNESS CHECK

Implemented at the kiln exit, it allows in-line flatness control to keep the firing cycle under control.

ShineVision

VISION SYSTEM FOR INSPECTION AFTER LAPPING

Implemented at the exit of the lapping line, the system not only checks and measures the degree of gloss of the entire surface, but also performs a check on the uniformity of processing, highlighting micro surface defects such as scratches or marks due to processing anomalies. It performs a preventive control downstream of lapping, signalling anomalies.

BreakVision

VISION SYSTEM FOR CONTROL AT KILN EXIT

User-friendly solution for the measurement and detection of tiles with surface structural defects.
This system allows achieving a preventive and immediate extraction of broken or structurally defective parts, thus reducing problems along the line.

Optima +

VISION SYSTEM WITH CAMERAS FOR QUALITY CONTROL ON THE RAW SLAB.

Solution for automatic monitoring of the physical characteristics of semi-finished products after compaction. Installed downstream of Continua+, Optima+ avoids manual checks and reduces the risk of errors and production downtime, maximising process efficiency.

MDX

MDX

X-RAY DENSITY MEASURING DEVICE

The MDX is a process control system that performs real-time data measurements on just-formed, unfired slabs and tiles. It lets manufacturers obtain the correct slab/tile density quickly at the start of a batch. As production continues it executes real-time monitoring of thickness and density at various points on the slab/tile, allowing fast detection of any deviations. It does so by continuously measuring (without stopping production or damaging the slab) compacted slab density and thickness with a low-power X-ray system. MDX offers excellent reading accuracy and reading repeatability and has very low X-ray emissions.

Flawmaster +

VISION SYSTEM FOR QUALITY CONTROL OF CERAMIC SURFACES AND FINISHED PRODUCT INSPECTION

Implemented on any ceramic line, it replaces human inspection, and thanks to advanced Artificial Intelligence algorithms, allows for the consistent and repeatable identification of countless defects on floor and coverings, such as: surface, mechanical, and decorative defects, shade and colour variations, as well as calibre and flatness.

Advancheck +

DIMENSIONAL, DIAGONAL AND FLATNESS CONTROL

Simple and intuitive dimensional and flatness control that can be interfaced with any sorting line and with fully automatic format change.

Optima +

VISION SYSTEM WITH CAMERAS FOR QUALITY CONTROL ON THE RAW SLAB.

Solution for automatic monitoring of the physical characteristics of semi-finished products after compaction. Installed downstream of Continua+, Optima+ avoids manual checks and reduces the risk of errors and production downtime, maximising process efficiency.

CheckVision

VISION SYSTEM FOR DIMENSIONAL MEASUREMENT AND CONTROL OF EDGES, CORNERS AND CHAMFERS AFTER GRINDING

Implemented at the exit of the grinding machine, the system not only performs a dimensional and diagonal check, but also checks the integrity of the corners, edges and chamfer. It performs a preventive check downstream of the grinding machine, signalling anomalies in the process and sending feedback to the squaring machine.

Diavision

DIMENSIONAL AND DIAGONAL CHECK

Implemented at the exit of the grinding machine, the system performs a dimensional and diagonal check by sending feedback to the squaring machine.

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