CCM80SB

Continuous Compression Molder The New Frontier of High-Volume Manufacture

More Productivity.
More Availability.
More Simplicity.

The new CCM80 is designed with a clear objective: to increase production without increasing complexity.
With 80 molds, a double insertion station and the new generation of COOL+ molds, the CCM80 achieves record-breaking performance while maintaining the operational simplicity that has made CCM technology a global benchmark.

Why 80 molds?

With CCM80, the caps producer obtains the ideal balance point between:

  • Productivity
  • Machine availability
  • Maintenance simplicity
  • Process stability

The result is a machine capable of producing up to 1.8 billion caps/year while maintaining high reliability and production continuity.

Two inserters, one mission: double productivity.
The presence of two 180° inserter carousels allows each mold to produce two caps for every rotation of the forming carousel.
Double the productivity without increasing rotation speed.

THE NUMBERS THAT MATTER

Up to 4,000 caps/minute
1,2 s minimum mechanical cycle time
Reduces specific
consumption by up to
-10% compared to recent CCMs
Less than
60m²
footprint of the entire production line

Three advantages that make the difference

1. PRODUCTIVITY

The integration between CCM80 and COOL+ Logo molds enables record cycle times in the production of HDPE flat top caps.

Maximum productivity in minimum space.
Up to 4,000 caps/min, in less than 60 m².

2. AVAILABILITY

CCM80 is designed to minimize stops, adjustments and maintenance.

Full accessibility

  • Mold access from both sides
  • Simultaneous intervention by two operators
  • Layout designed to speed up maintenance tasks

Quick insertion turret changeover

  • Simplified disassembly
  • Pre-adjusted knives offline
  • Immediate restart
HELM Logo

Next-gen distributor

No sliding seals.
Less wear. Less maintenance. More reliability.

3. DIGITALIZATION

SMARTPACK Logo

Smartpack

The machine becomes intelligent.

Continuous monitoring of:

  • Distributor status
  • Oil quality
  • Cooling circuits
  • Energy consumption
  • Compressed air consumption
  •  Components wear

Data transformed into predictive maintenance and higher production availability.

VIDEO

CCM80SB

The new balance between productivity,
availability and simplicity.

Record-breaking speed. Continuous production.

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