In today's competitive food industry, ensuring the safety and quality of products is paramount. For manufacturers of canned goods, this means adopting stringent quality control measures, especially in defect detection. Traditional manual inspections, while important, can be time-consuming and subject to human error. To address this, advanced technologies like in-line inspection systems have become indispensable tools for maintaining product integrity and ensuring consumer protection.
SACMI, a global leader in industrial automation, has developed cutting-edge solutions specifically designed for the food canning industry. Among these innovations, the combination of the
CANCHECK360 and
ICAN systems provides a comprehensive in-line inspection solution. Together, these systems offer manufacturers a robust means of detecting and eliminating defects in food cans, both internally and externally, thereby safeguarding consumer health and protecting brand reputation.
The Challenge of Defects
Food cans are vulnerable to a variety of defects that can compromise both product quality and safety. These defects can include:
- Internal defects: dents, contaminations, no side strip lacquer, no lacquer, black dots, yellow oil contaminations, damaged and “mushroom” flange, open welding…
- External defects: double ends, false seaming, no ends, excessive compound, seaming with broken chuck, open seaming, poor welding, dents top/body, scratches, ink dots, dents, carbon dirts …
Failure to detect and address these issues can lead to costly product recalls, damage to brand credibility, and significant financial losses. Therefore, advanced inspection systems are crucial in mitigating these risks.
SACMI CANCHECK360 and ICAN Systems: A Comprehensive Solution
SACMI’s integrated
CANCHECK360 and
ICAN systems offer a complete approach to in-line inspection, leveraging advanced imaging technologies, artificial intelligence, and user-friendly interfaces. These systems are designed to:
- Detect defects: Provide accurate detection of a wide range of internal and external defects in food cans, ensuring product integrity.
- Boost efficiency: Streamline the inspection process, reduce production downtime, and enhance overall operational productivity.
- Ensure compliance: Help manufacturers meet stringent regulatory standards and maintain the highest levels of food safety.
Key Features of the ICAN and CANCHECK360 Systems
The
ICAN system specializes in internal inspection, while the CANCHECK360 system focuses on external inspection, making this duo a comprehensive solution for quality control:
- Internal inspection (ICAN): The ICAN system utilizes a specially designed lens that is optimized for inspecting curved surfaces, allowing it to capture detailed images of the entire can interior. This ensures precise detection of internal defects such as missing enamel, contaminants, damaged seams, and open welds.
- External inspection (CANCHECK360): The CANCHECK360 system, equipped with four high-resolution cameras positioned at 90-degree intervals, provides a complete 360-degree view of the can’s exterior. It excels at identifying external defects like dents, damaged seams, improper labeling, and misaligned graphics.
New Key Features: Artificial Intelligence and User-Centric Enhancements
SACMI continues to drive innovation with new AI-driven features that enhance the inspection process across both systems:
- Classy-AI: This advanced artificial intelligence module automatically classifies production defects with exceptional precision. By leveraging deep learning, Classy-AI enables manufacturers to make targeted process adjustments in real-time, improving response times and optimizing workflow efficiency.
- Gilda-AI: Acting as an always-on digital assistant, Gilda-AI provides real-time suggestions for troubleshooting and resolving production issues. Available 24/7, Gilda-AI helps operators continuously improve processes by offering actionable insights and recommendations for corrective actions.
Simplified User Experience: The New Wizard Tool
The latest enhancements to the CANCHECK360 system include the introduction of the Wizard tool, which simplifies the creation of new inspection recipes. Whether adjusting for new can formats, labels, or decorations, the step-by-step guided process ensures that operators can easily adapt the system to new production requirements, reducing the need for extensive training.
In an industry where food safety and quality cannot be compromised, SACMI’s CANCHECK360 and ICAN systems set new standards for inspection excellence. By combining cutting-edge technology, artificial intelligence, and simplified user interfaces, SACMI provides manufacturers with the tools they need to maintain the highest levels of safety and quality in their canned products. As consumer expectations continue to rise, SACMI remains at the forefront of innovation, ensuring that every can meets the strictest quality standards, protecting both consumers and brands alike.